Ever-Power – The powerful bevel gearbox
The look of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been created with a specific torque/speed relationship in mind and therefore benefits from many advantages.
compact and rigid design ensures highest efficiency whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without extra fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
All of these options are made feasible by a modular design concept that starts with a cubic housing.
The EP-Series is an extremely versatile products, meeting virtually all the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a good spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all adding to a reliable and optimized performance.
Features
Readily available in an array of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated forever with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox is a perfect addition to your machine style.
Below is an array of EP-Series gearboxes. You could find the full product line, with technical specs and CAD models, here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is available in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc tooth according to Ever-Power. For clients, this means greater toothing quality and precision in addition to even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input rate: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide variety of spiral bevel gearboxes are characterised by top quality and robust functionality by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the wheel are mainly made out of Ever-Power spiral gearing providing a calm, steady and efficient operation.
Type EP is the standard version where in fact the bedding contains strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes intended for transmission of high torques at low revolutions. The bearings are strong conical roller bearings on polished bearing chairs.
Type “L” is a special gearbox manufactured according to client requirements.
Our spiral bevel gearboxes could be given up to four shafts, hollow shaft and with an output torque of up to 1,000 Nm and will become fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are life-time lubricated and can be supplied in a hygienic version with a lubricant authorized for the food industry, with stainless steel shafts and with a rustproof yellowish chromated gear housing. When there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller quantities – or in designing unique gearboxes for instance with gear housings in stainless steel or as precision gearboxes with reduced backlash.
The standard definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking at bevel gears from the variations in helix angles, they can be generally classified into directly bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do possess helix angles. However, due to the actual fact that manufacture facilities for straight bevel gears have become rare and the actual fact that directly bevel gears teeth cannot be polished, producing spiral bevel gears which may be polished superior with regards to noise reduction, spiral bevel gears will probably become more common later on.
Bevel gears can be generally categorized by their manufacturing strategies, namely the Gleason method and Klingelnberg method, which each have differing teeth designs, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power description: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-house heat treatment make all of us extremely flexible and responsive. We work together together with you, providing tips and assistance for your unique software, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Extra drive shafts and a selection of internal gear arrangements make the standard version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as ATEX or for make use of in the food industry
Numerous corrosion resistant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have verified their versatility and value time when you are extremely precise with very low backlash and very low transmission error. Silent, shock resistant, possess overload capability and are space saving.
The high precision spiral bevel gearbox can be used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” when it comes to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create dependable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are thoroughly spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are precisely adjusted via a unique, adjustable locknut design.
Spiral bevel gears are made for applications that require high acceleration and high torque power. They are able to help cut consumer costs by providing long-lasting performance with reduced dependence on repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those tooth ensures higher asset availability to boost flexible performance and extend equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-degree angle. One’s teeth are designed with hook curve to supply better versatility and traction. Although they can be considered a hypoid gear, they have no offsets, which indicates they’ll not slip during procedure. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.