AFR-SERIES HIGH PRECISION PLANETARY GEARBOXES
QUICK OVERVIEW
The Ever-Power series has a 90° input via helical bevel gear. It features an extremely short, light however rigid housing and full compatibility with standard electric motor adapters. Highest Precision, Highest Torque and Quiet Operation are given by 100% optimized Helical Gearing. High Axial and Radial Loads supplied by High Precision Taper Roller Bearings.
DESCRIPTION
Output torque
T2N : 9 Nm – 2000 Nm
Ratios
1-stage :3/4/5/6/7/8/9/10/14/20
2-stage :
12/15/16/20/25/28/30/32/35/40/45/48/50/60/64/70
80/90/100/120/140/160/180/200
*Only Ever-Power42 2-stage offers 15,20 option.
Low backlash
1-stage : ≤2arcmin / ≤4arcmin / ≤6arcmin
2-stage : ≤4arcmin / ≤7arcmin / ≤9arcmin
high efficiency
1-stage :≧ 95%
2-stage :≧ 92%
Easy mount
Low Noise
The Most Professional Servomotor Drive Planetary Gearbox Producer in the World
Ever-Power is an internationally leader in manufacturing of planetary gearboxes. Based on more than two decades of accumulated production and marketing experience, in addition to the highest level of technical production capabilities, Ever-Power designed and constructed a technically advanced, high swiftness, low backlash servo software planetary gearbox. Our Break through patented technology (over 6 patents), supplies the consumer with the optimum high precision helical reducer at an acceptable price and is offered with the only suggestion to toe 5-Yr warranty in the market today, like the seals and bearings. Our company slogan is TRUTHFUL RESPONSIBLE CREATIVE. The primary focus in daily procedure is quality. We pride ourselves on our dedication to quality; our duty, is client satisfaction. We are continually improving processes, finding appropriate and effective methods to provide clients new solutions for difficult applications, and developing new products.
High Precision Planetary Gearboxes
Unlimited flexibility
Due to their excellent properties, planetary gearboxes are used in all kind of industrial applications. Ever-Power high precision planetary gearboxes preferably cover demanding requirements – details are shown on the specialized information pages inside our catalog.
Product Features
Higher output torque rating through the use of spiral bevel gear design. 30% more than straight bevel gear.
Allows input boosts to 8 situations than with straight bevel gearing.
Improved load posting through precision tooth style and longer assistance life.
Ground gears verified with sophisticated software, ensures smooth, tranquil operation with reduced backlash (≤2 arcmin).
High tensile low weight single piece aluminum alloy housing for top stiffness.
Free of maintenance lifetime lubrication.
Patented sealing style for high acceleration and continuous running.
High efficiency up to 95%. Low sound level right down to 61dB.
Most ratios offered from 3~200.
With option superior backlash (≤2 arcmin)
The Ever-Power precision planetary gearboxes include reinforced output bearings, and can withstand high radial and axial loads. They enable a straightforward design without extra bearings for the drive wheel.
Low circumferential backlash
High output torques
High efficiency
Any installation position
Lifetime lubrication
Ever-Power High Precision Planetary Gearboxes
High precision Ever-Power planetary gearboxes are top quality gear units with a combination of innovation and years of experience. Ever-Power planetary gearboxes are made to work with servomotors in machines requiring high accuracy positioning.
The Ever-Power high precision planetary gearbox series ensures the very least torsional backlash because of a very high torsional rigidity for the highest precision and dynamics. Furthermore, the reinforced angular contact result bearingsoffer high radial and axial capacities, incredibly high level of resistance against tilt, ideal control precision and intensely low-noise running thanks to an optimized tooth profile.
Performance data:
Number of stages 1, 2, 3 and 4 stages
Gear transmission ratios: 4 to 1000
Result torque: 100 to 12000 Nm
Backlash: ca.0′ <1' <3' <5' or <10'
Input electric motor flanges: For any servomotor brand
Result shaft types: With key
Smooth
Integrated pinion
Involuted toothing DIN-5480
Hollow shaft with shrink disk
Hollow shaft with keyway DIN-6885.
Ever-Power series provides up to 12000 Nm high precision gearboxes
Ever-Power High Precision Planetary Equipment units have the next advantages:
High capacity output bearing offers high radial and axial capacity and an severe resistance against tilting moment because of the over-sized taper roller bearings.
High torsional rigidity thanks to an huge, robust, planet carrier with stable two-sided support for the planetary gears.
Maximum operating safety
Low running noise because of the optimized equipment tooth profile
High efficiency (98%)
Top quality seals offer long lasting sealing
Triple emergency stop torque
For intermittent and continuous operation
With 4 world wheels assembled on the primary stage, Ever-Power high precision planetary gear units attain an excellent load balancing, resulting in high operating safety and incredibly smooth operation. The standard series includes 1, 2, 3 and 4 phases planetary gearboxes with ratios from 3 to 1000. Higher gear reductions could be attained by adding additional stages.
All the torques you can ever need. Just imagine you skill with it.
Let’s speak about torque and precision. From a long time Ever-Power high precision planetary gearboxes are popular brand for high precision gearboxes with high torque ideals. Even though many manufacturers stop the typical range in about 1000 Nm, we generate heavy-load high precision planetary gearboxes with up to 12000 Nm for big machines that require high accuracy positioning combined with a higher value of torque transmission. However if you need more torque, Ever-Power also has heavy-load precision gearboxes series that allow torques up to 16000 Nm (SGH).
The largest Backlash range. Purchase what you need, no more.
Often customers ask us “I need a robust precision planetary gearbox yet I don’t desire to pay a price for <3 arcmin gearbox, because 10 arcmin is enough for the device...”. We have the solution. Ever-Power offers the biggest selection of backlash for his or her customers, ca.0' <1' <3' <5' or <10'. Just pay for what you need
Unmatched torsional stiffness. Effective and market-leading machines
There are plenty of planetary gearboxes on the market with compatible output dimensions. So, you count yourself lucky because you can select among many brands, correct? But if you manufacture high precision devices and you are searching for a kick-ass high precision planetary gearbox, after that it is not very easy. Ever-Power Ever-Power planetary gearboxes are made for the best torsional rigidity. Why? Because torsional backlash usually is the main element of the total backlash when the motor is running at full load. Therefore we did a side by side comparison between a standard model Ever-Power and the very best alternatives. Ever-Power came ahead, and not by chance. Ever-Power offers the planetary gearbox (with result shaft) with the very best torsional stiffness. Ever-Power gearboxes are more precise and that offer better results even (and specifically) in high-dynamic situations.
Transmitting Ratios. World’s biggest range
Our customers create many types of machines. Thus you can expect the biggest selection of transmission ratios in the world. Thus, our consumer can optimize their machine properly.
For ratios 4 to 1000, Ever-Power delivers. You can trust Ever-Power to have their customers needs in leading line.
High capacity output bearings
All Ever-Power high precision planetary gearboxes are designed to offer the maximum capacity at the result shaft. So, we’ve designed the Ever-Power gearboxes with a single-piece huge diameter output shaft – world carrier. We used the biggest powerful taper roller bearings acquiring the highest torsional rigidity. We are proud to announce that the Ever-Power high precision planetary gearboxes provide best accuracy and result convenience of machines with a big number of cycles each and every minute. From a modern packaging machine to a strong NC device machine, Ever-Power may be the perfect solution.
Efficiency
A precision design, ultra limited tolerance machining and good surface finishes, enable the Ever-Power to operate at very high efficiency values, 98% for one stage gearbox and 96% for a two stages gearbox. Efficiency values rely on torsional backlash, speed, ratio, ambient temperature, etc. The common efficiency level varies based on the number of levels as shown in the technical data sheets for each gearbox model.
Lubrication
All SG high precision gearboxes are supplied with a particular synthetic lubricant that delivers lifetime lubrication.
Gears, world carrier and housing
The ring gear, made of steel, is an integral part of the housing, sunlight and planet wheels are made of modern treated steels, and the insight bearing flange is made of aluminum. The solitary piece planet carrier and result shaft is made from ductile iron, resulting a robust style.
Design and mounting positions
Ever-Power high precision planetary equipment units usually have an square result flange with holes and can be mounted in any position. However, on demand, we are able to also supply gearboxes with round output flanges with threaded holes.
Motor connection
The motor installation is quite easy thanks to clamping ring technology, that ensures a slip free and non wearing transmission. This reliable insight coupling system is suitable for continuous and intermittent program with soft shaft servomotors.
Low noise operation
This series provides high efficiency and low running noise because of high gearing quality, optimized gear profile, uncaged needle bearings for the earth gears and high quality synthetic lubricant.
Selection of the suitable gearbox
Ever-Power gives you 2 tools to assist you choose the proper gearbox:
Select the gearbox with our on-line “Gearbox Style Tool”, or
Fill the “contact page for a new application”, within our catalog, and send out it to us.
Available models
Ever-Power-100
Output torque: up to 135 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 levels-36 to 400; 4 stages-300 to 1000
Ever-Power-350
Output torque: up to 450 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-650
Result torque: up to 850 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-1200
Result torque: up to 1350 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000
Ever-Power-4000
Output torque: up to 5500 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 phases-36 to 400; 4 stages-300 to 1000
Ever-Power-12000
Result torque: up to 15000 Nm
Ratios: 1 stage-4; 2 stages-12 to 40; 3 stages-36 to 400; 4 stages-300 to 1000