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planetary reduction drive, that may supply a lot of speed reduction and torque in a system and the earth carrier shaft drives at large speed, while the reduction problems from the sun gears. Ever-Power planetary drive supplys Substantial torque and with a concise structure. Product Selection Ratio:5~1400. Torque:0.46~736kNm. Item Features.
The overall precision planetary reduction travel is utilized for low-swiftness and high-torque transmission equipment, and the motor, the inner combustion engine or other high-speed running power is meshed with the gears about the input shaft of the gear reduction drive to mesh the large gears about the output shaft to achieve the reason for deceleration. Ordinary speed gear reduction drive s may also have a variety of pairs of identical theory gears to attain the desired deceleration effect, the ratio of the amount of teeth of the huge and small gears may be the transmitting ratio. The Precision planetary reduction drive is a power transmitting mechanism that runs on the gear rate converter to decelerate the amount of revolutions of the electric motor to a desired number of revolutions and acquire a system of a big torque.
Ever-Power Series planetary decrease drive (01~8) , in applying for Series Port Products, Mixer Planetary, of the center section planetary gears allowing Planetary reduction drive, swing and track drive applications end up being accommodated through output arrangements. With units available in a large number of ratios, sizes, and supplies, Our planetary decrease drive can be utilized singly or in blend to meet practically any reduction requirement.
The role of the apparatus reduction drive, An professional planetary reduction drive was selected and installed in the industry machines, The web crankshaft torque on the speed of Planetary reduction drive (gearbox) of a pumping unit is pressure angle results in increased gear dedendum strength, along with the capability to withstand heavy shock loads. Compact, torque dense style. Modular, Decrease Ratio‎: ‎5:1 – 1400:1. and Areas of expertise include gear noise reduction, gear manufacturing sourcing, program … Wind strength speed of Planetary lowering drive planetary drives 10KW to 1 1.5MW. The primary featurs are as followings:
Decrease the speed and increase the output torque simultaneously. The torque outcome ratio is definitely multiplied by the engine output and the reduction ratio, but it ought to be mentioned that the rated torque of the apparatus reduction drive can’t be exceeded.
The speed simultaneously reduces the inertia of the load, and the reduced amount of the inertia is the sq . of the reduction ratio. You can observe that the overall motor comes with an inertia value. Ever-Power planetary gear devices are divided into 21 basic teams depending on the torque and The wide range of productivity shafts and flanges simplifies the reduction stages.
Types of gear decrease drive : Planetary, spur and distinctive gearheads specifically made for the brushless and brushed DC drives by Ever-Power. As well customized. with The initially toothed equipment (pinion) is mounted directly on the engine shaft. The bearing of the end result shaft is usually made of … Reduction ratio of 6:1 to 5752:1. Low noise level. Excessive efficiency. General gear reduction drive has helical equipment reduction drive (which include parallel shaft helical equipment reduction drive , worm equipment reduction drive , bevel gear reduction travel , etc.), planetary reduction drive , cycloid gear reduction travel , worm gear reduction travel , planetary friction type mechanical stepless acceleration changer, etc.
Compact design for keeping space is readily available with collinear type and output. Multiple lowering ratio is available with combination of varied planetary reduction drive. Putting in some product selection with mounting flanges and lowering sleeves. All our Customers trust us as their favored partner for equipment and planetary drive engineering.
-Types of common equipment reduction drive, Based on the latest design and examination technology, Hyosung Heavy Industrial sectors designs and manufactures equipment boxes for steel, electricity, cement, rubber. A fresh compact style of three-stage differential cycloidal planetary equipment drive based on the concept of the so-known as RV-of Planetary reduction drive is definitely proposed. Our planetary equipment, Wolfrom gear train, lowering gear, regulation …. useful asset, as the result shaft stops the moment power is lower to the travel, assembly is provided with a ring gear (16) and a sun gear … Gear (28) is certainly a flanged extension of sun equipment (12) which drives pinions (14).
The main feature of the worm gear reduction drive is that it includes a reverse self-locking function and can have a large reduction ratio. The source shaft and the output shaft are not on a single axis, nor on a single plane. However, the quantity is generally large, the transmission productivity isn’t high, and the reliability is not high.
Harmonic transmission of harmonic gear reduction drive is normally the usage of adaptable deformation controllable elastic deformation to transmit motion and power, small volume, substantial precision, however the disadvantage can be that flexible wheel life is bound, not impact resilient, rigid and metal parts Relatively poor. The source speed can’t be too high.
Precision planetary reduction drive has the benefits of compact structure, tiny return clearance, high precision, long service your life and large rated end result torque. But the price is a bit more expensive.
Inline and right angle execution up to 4 reduction stages, Ever-Power range of mixer drives happen to be planetary gear units modified to meet up the operating requirements .
Planetary gear reduction drivePlanetary reduction drive
Planetary reduction servo travel is the weight of the apparatus transmission device of Planetary reduction servo drive. In general, the fat of li yi’s mechanical and electrical gear has a great relationship using its material and heat treatment hardness.For instance, at the same electric power, the excess weight of the carburized hardened equipment will be about 1/3 of the fat of the tempered gear.Therefore, based on the structural features of Planetary reduction drive and the strain nature of gears, hardtooth surface gears ought to be greatly used.There are several heat treatment methods to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., which should be selected based on the characteristics of Planetary lowering drive.
Chinese identity Planetary reduction servo drive used for Planetary reduction servo drive gear drive weight reduction ratio of input speed and output speed ratio.Number of units of planetary gears
directory
1 product advantages
2 product parameters
3 material and heat treatment
4 installation steps
5 surface hardening
Product advantage editor
It is compact structure, tiny return clearance, high reliability, long service life, rated output torque may do a whole lot.But it’s a bit more expensive.Planetary reduction drive is generally used in limited space when the need for an increased torque, that’s, small volume significant torque, and its own reliability and life are better than spur Planetary reduction drive.Spur Planetary reduction travel is used for low current consumption, low noise and excessive efficiency and low cost applications.Planetary reduction drive is characterized by small size, significant output torque, huge transmission efficiency, so long as there are these requirements may be used
Product parameter editing
Full load efficiency: transmitting efficiency of of Planetary decrease drive under optimum load (result torque of fault end).
Working life: the cumulative working period of Planetary reduction drive in rated load and rated insight speed.
Rated torque: it’s the torque that the rated life allows for long term time.When the output rate is 100 r/min, the life span of Planetary reduction travel may be the average life, outside of this value, the average life of Planetary reduction drive will be reduced.Planetary reduction travel fails when the output torque exceeds twice.
Edit materials and heat treatment
The weight of the Planetary reduction servo travel planetary gear transmission device is generally proportional to the weight of the gear, and the weight of the apparatus includes a great relationship with the material and heat therapy hardness.For instance, at the same power, the fat of the carburized hardened gear will be about 1/3 of the excess weight of the tempered gear.Therefore, based on the structural features of Planetary reduction drive and the load nature of gears, hardtooth surface gears should be extensively used.There are plenty of heat treatment methods to obtain gear with hard tooth surface, such as surface quenching, overall quenching, carburizing quenching, nitriding, etc., that ought to be selected based on the characteristics of Planetary decrease drive.
In Planetary reduction drive family, the Planetary reduction travel with its small size, huge transmission efficiency, huge reduction range, substantial precision many advantages, and is trusted in servo, stepping, dc and additional transmission systems.Its function is in the premise of ensuring accuracy transmission, mainly used to lessen the rotation rate and increase torque and reduce the load/motor rotational inertia ratio.In order to help nearly all users to create good use of the Planetary reduction travel, this paper analyzes the causes of Planetary reduction travel and the drive motor shaft breaking, and introduces in detail how exactly to properly install the Planetary reduction drive.
Right installation, use and maintenance of of Planetary reduction drive is an important hyperlink to ensure the standard operation of mechanical equipment.For that reason, when you install the Planetary reduction drive, you should be sure to strictly follow the next installation related matters, carefully assemble and use.
The initial step is to verify whether the electric motor and Planetary reduction travel are intact before installation, and strictly check whether the size of every part connected with the electric motor and Planetary reduction drive matches, this is actually the size of the positioning boss, input shaft and Planetary reduction travel groove of the motor and matching tolerance.
The second step is to unscrew the screw on the outer dustproof hole of Planetary reduction drive flange, adapt the clamping ring of PCS system to align the medial side hole with the dustproof hole, insert the inner hexagon to tighten.From then on, take away the motor shaft keys.
Surface hardening editing
Common area quenching methods are high-frequency quenching (for little gears) and flame quenching (for huge gears).The surface hardened layer works best when it comes with the base of the tooth root.The normal material for surface quenching is steel whose mass fraction of carbon is approximately 0.35%~0.5%. The hardness of tooth area can reach 45~55HRC.
Connection function between of Planetary reduction drive and servo engine: holding mode – output shaft of servo electric motor extends into of Planetary lowering drive, servo engine and Planetary reduction travel are linked by flange. There exists a deformable hoop in Planetary lowering drive. By operating the locking screw on Planetary lowering travel, the hoop can tighten the axis of the servo engine (the author has a 0.75KW servo electric motor with this connection). Therefore for this connection setting, servo motors usually do not require keyway (of training, keyway can also be, but purchasing keyway servo motors needs Money and delivery period are longer yo @ @). Some sort of
Linking mode of_of Planetary lowering drive and servo electric motor: Connecting through external coupling. This connection method uses external coupling, so it needs servo electric and keyway. External coupling may also use adaptable coupling (flexible shaft) – smooth shaft drive electrical power generally does not surpass 5.5KW, speed may reach 20000 rpm. Some sort of
Generally speaking, the servo motors without brakes and keyways are the many used and the Ever-Power is the largest. As a result, to purchase the servo motors with brakes and keyways, the delivery period is longer, about 4 weeks.
Planetary reduction travel in the usage of the process there will be some noise, the emergence of the noise, how exactly to deal with it?
The noise of Planetary reduction drive is mainly due to the friction, vibration and collision of the transmission gears. How exactly to properly reduce and reduce the noise to create it more good requirements of environmental proper protection is also an integral research topic at home and overseas.Reducing the gear transmission sound of Planetary reduction travel has become an important research subject matter in the market. Many scholars at home and abroad respect the change of equipment tooth engagement stiffness in gear transmission as the primary factor of gear powerful load, vibration and noise.By modifying the form, the powerful load and velocity fluctuation are minimized to reduce the noise.This technique has proved to be more effective in practice.But with this technique, the process needs to have shape modification equipment, nearly all small factories often can’t be implemented.
Planetary reduction drive is usually a sort of of Planetary reduction drive, what’s the transmission structure of planetary gear?Let’s take a look.
A planetary gear includes a sun steering wheel, a planetary wheel, and a gear band, wherein the planetary wheel is supported by a fixed axis of the planetary framework, allowing the planetary steering wheel to rotate on the supporting axis.The planetary wheel, sunlight wheel and the gear ring are in regular meshing state.
Located in the guts of the planetary equipment transmission mechanism is the sun wheel, the sun wheel and the planet wheel generally engage, two external equipment meshing rotation direction is certainly opposite.Just as sunlight is at the center of the solar system, the solar wheel is named for its location.Gear ring is the interior gear, it and the earth wheel often meshing, is the interior tooth and the external gear meshing, the rotation direction between your two is the same.The number of planetary gear depends upon the design load of the Planetary reduction travel, usually 3 or 4, the more the quantity of bear the strain is greater.
The above is the Planetary reduction drive equipment transmission structure of the main content.
Planetary speed of Planetary reduction drive is usually a sort of speed of Planetary reduction drive, after that, the planetary speed of Planetary reduction drive in the process of using the cause of the shaft break what?Let’s have a look.
1. The wrong type collection causes insufficient result torque of the Planetary decrease drive.
Some users in the version selection, mistakenly so long as the selected rated outcome torque Planetary reduction drive to meet up the work requirements can be, in fact, it isn’t, one is the rated result torque of the motor rated output torque moments deceleration ratio, the value obtained in principle ought to be less than the product sample to supply similar Planetary reduction travel rated outcome torque.The other is to consider the overload capacity of the drive electric motor and the maximum operating torque required in practice.
2. Along the way of acceleration and deceleration, the instantaneous torque borne by the outcome shaft of the Planetary lowering drive exceeds 2 times of its rated output torque, and these kinds of acceleration and deceleration is certainly too frequent, that may eventually make Planetary decrease travel break the shaft.
Theoretically, the maximum operating torque required simply by the user must be less than 2 times the rated output torque of the Planetary reduction drive, especially in some applications must strictly comply with this criterion.This is not only to protect the Planetary reduction drive, but also to prevent the output shaft of Planetary reduction drive from being twisted off.The primary reason is that, if there is a problem in equipment installation, the output shaft of the Planetary reduction drive and its own load are stuck, the overload capacity of the generating motor will still make it constantly boost the output force, which may cause the force of the output bearing of the Planetary reduction travel to exceed its rated output torque 2 times and so twist the output shaft of the Planetary reduction travel.
Precision planetary reduction drive
Product Description:
There are two main types according to the output direction: right type and correct angle type; Planetary gear systems are used to execute speed reduction because of huge torque. to predict gear noise from a rear wheel drive automatic transmission.
There are usually three types in line with the number of stages: one-stage deceleration (generally less than 10:1), two-stage deceleration (generally higher than 10:1 and less than or add up to 100:1), and three-stage deceleration (large reduction ratio is 100) :1, the general division principle is higher than 100:1);
Based on the purpose: army and civilian;According to the operating environment: normal environment, low temp environment, clean room environment and vacuum environment;
Our speed of Planetary reduction travel planetary gear for heavy-duty applications, including; conveyers, cranes, crawlers, and excavators. With the Ever-Vitality mountain drive you gain additional suprisingly low gears which enable you get climb the the majority of extreme torque Gears: 1:1 and 2.5:1 reduction gear ratio.
The initial step is to verify whether the motor and Planetary reduction travel are in good condition before installation, and strictly check if the size of each part linked with the electric motor and Planetary reduction drive is matched. Here are the size and matching tolerance of the positioning boss, type shaft and Planetary lowering travel groove of the engine.
Step two 2: unscrew the screw on the outer dustproof hole of of Planetary decrease drive flange, change the clamping ring of PCS program to align the side hole with the dustproof hole, insert the internal hexagon to tighten.From then on, take away the motor shaft keys.
The 3rd step is to connect the engine with Planetary reduction drive in a natural way.The concentricity of the output shaft of Planetary reduction travel and the input shaft of the engine must be regular when connected, and the external flange of both should be parallel.If the concentricity is not consistent, the electric motor shaft will be broken or of Planetary lowering drive gear wear.
Furthermore, in the installation, do not use hammer and different blows, prevent the axial force or radial force too much harm to the bearing or gear.Make sure you tighten the mounting bolt prior to tightening the induce bolt.Before installation, wipe apart the anti-corrosion oil of motor input shaft, positioning boss and connecting component of of Planetary reduction drive with gasoline or zinc-sodium water.Its goal is to make sure tight connection and versatility of operation, preventing unnecessary wear and tear.
Before the motor and Planetary reduction drive are connected, the motor shaft keyway ought to be perpendicular to the tightening bolt.To make sure a uniform force, 1st screw the set up bolts at any kind of diagonal position, but usually do not screw limited, then screw the installation bolts at the additional two diagonal positions, and lastly screw the four installation bolts one at a time.Finally, tighten the force bolt.All tightening bolts shall be fixed and checked by the torque plate hand in line with the indicated torque data.
Correct installation between of Planetary reduction drive and mechanical apparatus is the same as accurate installation between of Planetary reduction travel and drive electric motor.The key is to make sure that the output shaft of Planetary reduction travel and the drive the main shaft concentricity.
servo electric motor of Planetary reduction drive Planetary reduction travel of Planetary reduction drive rated input increase to 18000 RPM (about of Planetary reduction travel itself size, the greater the quickness of Planetary reduction travel, the smaller the rated input quickness) above, industrial-grade servo electric motor of Planetary reduction drive output torque is generally only 2000 nm, special large torque servo electric motor of Planetary reduction travel can do more than 10000 nm. Working temp in 25 ℃ to 100 ℃ or so, by changing the grease can change its working temperatures.Planetary reduction drive: the key transmission structure is certainly: planetary wheel, solar wheel, outer gear ring.Compared with different reduction gear, servo motor reduction gear has huge rigidity, high precision (solitary stage can achieve less than 1 stage),(double stage can achieve less than 3 items), high transmission effectiveness (single stage in 95-99%), high torque/volume ratio, life free of maintenance features.Due to these characteristics, servo motor of Planetary reduction travel is mostly installed in the stepper engine and servo motor or perhaps brushless electric motor, used to reduce the speed, enhance the torque, matching inertia.Rated input speed of servo engine of Planetary reduction travel can are as long as 18000rpm(related to how big is Planetary reduction drive itself.