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Why Consider Steel Belts for Your Application?
Engineers who specify metal belts have options available to them that they don’t have when using other products or materials. Some important features and benefits are discussed below.
HIGH STRENGTH-TO-WEIGHT RATIO:
This is an advantage in practically every application where high strength, light weight, or both are essential.
DURABILITY:
Metal belts may withstand sustained exposure to extremes of temperature, hostile environments, and vacuum. A number of alloys may be used, each using its own resistance to chemical substances, humidity, and corrosion. Engineers generally select a belt material predicated on physical properties, availability, and cost.
NO LUBRICATION:
Unlike the links of a chain, a metal belt is a single element and, therefore, does not generate any component friction that requires lubrication. This reduces system maintenance, boosts reliability, and maintains the system clean.
NONSTRETCHABLE:
Spring steels with a higher modulus of elasticity make metallic belts virtually nonstretchable in comparison with other belt types and chain. This makes them ideal in high performance applications for precision positioning.
SMOOTH OPERATION:
Metal belts are clear of the pulsation of chordal actions often seen in various other belt types and chain. This results in precise translation of the control system motion profile.
ACCURATE AND REPEATABLE:
Metal timing belts could be fabricated with a pitch precision of ±0.0005 inches station to station. This high degree of precision is extremely important in creating indexing, positioning, or processing equipment.
Great THERMAL AND ELECTRICAL CONDUCTIVITY:
Metal belts may transmit energy in the type of heat, cold, and electricity.
NO STATIC BUILD UP:
Metal belts discharge static electricity, a crucial capability in the manufacture of electronic components such as integrated circuits and surface area mount devices.
CLEAN:
Unlike HTD or flat neoprene belts, metal belts do not generate particulate and are ideal for food and pharmaceutical processing.
CLEAN ROOM COMPATIBLE:
Metal belts usually do not require lubricants and will not generate dirt that could introduce foreign substances into clean space environments. Additionally, they may be sterilized within an autoclave.
PRECISE CONSTRUCTION:
Edges are clean and dimensions are tightly toleranced.

Metallic conveyor belt pulleys are critical to the look of any automated conveyor belt system. They act as the driving pressure behind the movement of the belt, generating torque and velocity. In very general terms it can be stated that pulleys are categorized as friction drive or timing pulleys (type I and II). Precision may be the name of the game with regards to pulleys. A metallic belt is only as good and specific as the pulleys. Many pulleys recommended by Ever-power are constructed with anodized aluminum (hard layer) with the proper friction coefficient to operate a vehicle the steel belt. Stainless steel may also be used nonetheless it is expensive and heavy, although it might become indicated in certain applications where extra hardness is necessary. If your application takes a lighter pulley, the experts at Ever-power will help you select the best material.
Selecting the correct pulley size and construction can have a substantial influence on the lifespan and effectiveness of a conveyor belt. Ever-power engineers possess the data and experience to help you choose the right pulley type, diameter, and composition to minimize maintenance downtime and maximize product volume.
Metal Conveyor Belt Pulley Types
Ever-power designs custom metallic conveyor belt pulleys and configurations to bring maximum efficiency to one’s body. While metal conveyor belts are typically made of stainless steel, pulleys can be created from a variety of materials, including aluminum or a variety of plastic composites. According to the unique needs of your system, the pulleys can also be fitted with customized timing attachments, relief stations, and more.
Independently Steerable Pulley
Ever-power has developed a forward thinking concept in toned belt tracking called the ISP (independently steerable pulley), which can be utilized in the next system designs:
· Two pulley conveyor systems where the ISP may be the idler or driven pulley
· Systems with multiple idler pulleys on a common shaft
· Systems with serpentine or other complex belt paths
Steering smooth belts with an ISP is founded on the idea of changing tension romantic relationships over the width of the belt simply by adjusting the angle of the pulley in accordance with the belt.
Rather than moving the pulley shaft left/right or up/straight down by pillow prevent adjustment, the ISP fits a variable steering collar and sealed bearing assembly to your body of the pulley.
The steering collar was created with either a skewed or an offset bore. When rotated, the collar changes the angle of the pulley body, leading to controlled, bi-directional motion of the belt over the pulley face.
The ISP is exclusively available from Ever-power. It provides a simple approach to steering flat metallic belts. Users may combine ISP steering with the traditional belt tracking styles of crowning, flanging, and timing components to make a synergistic belt monitoring system which effectively and precisely steers the belt to specific tracking parameters.
Unique Characteristics and Benefits of the ISP
· Toned belts are tracked quickly by rotating the steering collar.
· ISP designs minimize downtime when replacing belts on creation machinery.
· ISP system is simple to use and requires no special tools or training.
· ISP simplifies the design and assembly of conveyor systems using toned belts.
· Existing idler pulleys can normally become retrofitted to an ISP without major system modifications.
· No maintenance is required once the belt monitoring parameters have already been established.
· It prolongs belt life by minimizing part loading when working with flanges and timing pulleys.
ISP Pulley (picture and cross-section view)
Installation and Use
The ISP is mounted to the system frame using commercially available pillow blocks. A clamp is utilized to avoid the shaft from turning.
The Rotated Shaft Method of ISP Flat Belt Tracking
· Is used with systems having a single pulley on the shaft.
· Is ALWAYS used when the pulley body is a capped tube design.
· Is NEVER utilized when multiple pulleys are on a common shaft.
· Utilized selectively when the ISP is a steering roll in a multiple pulley program.
Protected the ISP to the shaft using the split training collar and locking screw built into the ISP. Rotate the shaft and collar as a unit. When the desired tracking characteristics are obtained, avoid the shaft from rotating by securing the shaft clamp. The pulley body will at this point rotate about the bearing included in the ISP assembly. This method allows the belt to be tracked while operating under tension.
Secure the ISP to the shaft using the split collar and locking screw built into the ISP. Rotate the shaft and collar as a unit. When the desired tracking characteristics are obtained, avoid the shaft from rotating by securing the shaft clamp. The pulley body will at this point rotate about the bearing built into the ISP assembly. This method enables the belt to be tracked while operating under tension.
The Rotated Collar Method of ISP Flat Belt Tracking
· Used to individually modify each belt/pulley combination when there are multiple pulleys on a common shaft.
· Utilized when systems have a cantilevered shafting typical of serpentine and other complex belt path systems. It is recommended that these adjustments be made only once the belt is at rest.
Fix the shaft via the shaft clamp, loosen the locking screw of the steering collar, and rotate the steering collar about the shaft. When the desired belt tracking features are acquired, secure the locking screw.
Which Design Is Correct for You?
There are many applications for this new product, therefore Ever-power designs and manufactures independently steerable pulleys to meet your requirements. Contact Ever-power to go over your questions or for design assistance.
Ever-power may be the worldwide head in the design and manufacturing of application-specific pulleys, steel belts, and drive tapes. Our products provide exclusive benefits for machinery found in precision positioning, timing, conveying, and automated manufacturing applications.
System Configuration
Number 1 1 – The drive pulley is a friction drive pulley.
· The ISP is usually a friction-driven pulley. This configuration is usually specified for a tracking accuracy of 0.030″ (0.762 mm) or greater.
· Teflon® flanges are attached to the pulley body to establish a lateral constraint. The steering feature of the ISP is utilized to set one edge of the belt against the flange with minimal side-loading to the belt.
System Configuration
Number 2 2 – The drive pulley is a timing pulley.
· The ISP is usually a friction driven pulley. The teeth of the drive pulley and the perforations of the belt establish a lateral constraint. The steering feature of the ISP is utilized to minimize side-loading of the belt perforations. Tracking precision is between 0.008″ (0.203 mm) and 0.015″ (0.381 mm) for steel belt systems.
OR
· The ISP is usually a timing pulley. The teeth of the ISP and the perforations of the belt are utilized for precise tracking control of the belt with the steering feature of the ISP used to minimize part loading of belt perforations. Again, tracking precision is usually 0.008″ (0.203 mm) to 0.015″ (0.381 mm) for metal bells.
Note: Although it is generally not recommended to have timing elements in both drive and driven pulleys, this style can be used selectively on metallic belt systems with lengthy middle distances between pulleys and in applications where particulate accumulation on the top of pulley constantly changes the tracking feature of the belt.