Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
|Rigid coupling||Flange coupling||Oldham coupling|
|Sleeve or muff coupling||Gear coupling||Bellow coupling|
|Split muff coupling||Flexible coupling||Fluid coupling|
|Clamp or split-muff or compression coupling||Universal coupling||Variable speed coupling|
|Bushed pin-type coupling||Diaphragm coupling||Constant speed coupling|
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Packaging & Shipping
|Standard Or Nonstandard:||Nonstandard|
How Do Spacer Couplings Compare to Other Types of Couplings in Terms of Performance?
Spacer couplings offer distinct advantages and disadvantages compared to other types of couplings, making them suitable for specific applications:
1. Misalignment Tolerance: Spacer couplings have limited flexibility and can handle only minor misalignment between shafts. In contrast, flexible couplings like elastomeric and gear couplings can accommodate higher levels of misalignment due to their elastic properties.
2. Torque Transmission: Spacer couplings provide excellent torque transmission capabilities, making them suitable for heavy-duty applications. They can efficiently transfer torque between shafts without backlash.
3. Maintenance Requirements: Spacer couplings are relatively simple in design and do not require frequent maintenance. They do not have moving parts or wearing elements, reducing the need for regular inspection and replacement.
4. Torsional Stiffness: Spacer couplings offer high torsional stiffness, ensuring precise and reliable torque transmission between the connected equipment.
5. Installation and Alignment: Installing a spacer coupling requires careful alignment between shafts. While it may be more involved compared to some flexible couplings, proper alignment is essential for optimal performance.
6. Cost: Spacer couplings are generally more cost-effective than some high-performance flexible couplings, making them an attractive choice for various industrial applications.
7. Application Suitability: Spacer couplings are commonly used in applications where rigid and reliable torque transmission is required, such as pumps, compressors, and other heavy machinery.
8. Operating Conditions: Spacer couplings can handle high temperatures, making them suitable for applications in challenging environments.
When selecting a coupling for a specific application, it is essential to consider the specific needs of the system, including the required misalignment compensation, torque transmission capacity, maintenance requirements, and operating conditions. Each coupling type has its strengths and limitations, and the choice will depend on the unique demands of the application.
Factors to Consider When Choosing a Spacer Coupling for a Specific System
Choosing the right spacer coupling for a specific system requires careful consideration of various factors to ensure optimal performance and reliability. Here are the key factors to keep in mind:
1. Operating Conditions: Understand the operating conditions of the system where the spacer coupling will be used. Consider factors such as torque requirements, rotational speed, temperature range, and environmental conditions (e.g., corrosive, humid, or dusty environments).
2. Misalignment Compensation: Determine the type and magnitude of misalignment that the coupling needs to accommodate. Spacer couplings can handle angular, parallel, and axial misalignments to varying degrees, so selecting the appropriate coupling design is critical.
3. Shaft Sizes and Types: Ensure that the spacer coupling’s bore size matches the shaft diameters of the connected equipment. Additionally, consider whether the shafts are keyed, splined, or have other special features that may require customization of the coupling.
4. Coupling Material: The choice of material for the spacer coupling depends on the application’s requirements. Common materials include steel, stainless steel, aluminum, and various alloys. Consider factors such as strength, corrosion resistance, and temperature limits when selecting the material.
5. Torque and Speed Ratings: Determine the required torque and rotational speed ratings for the coupling based on the power transmission needs of the system. Select a coupling that can handle the specified torque and speed without exceeding its limits.
6. Spacer Length: The length of the spacer in the coupling affects the distance between connected equipment. Ensure that the chosen spacer length allows for proper clearance and alignment between the components.
7. Installation and Maintenance: Consider the ease of installation and maintenance requirements of the spacer coupling. Some couplings may require more frequent maintenance than others, which can impact overall system downtime.
8. Cost and Budget: Evaluate the cost of the spacer coupling and ensure that it fits within the project budget. While cost is a consideration, it is essential not to compromise on quality and performance for the sake of cost savings.
9. Industry Standards and Regulations: Ensure that the chosen spacer coupling complies with relevant industry standards and safety regulations. Adherence to these standards helps guarantee the coupling’s quality and suitability for the intended application.
10. Supplier and Support: Choose a reputable supplier with a track record of providing high-quality spacer couplings. A reliable supplier can offer technical support, assistance with selection, and post-purchase services if required.
By carefully considering these factors and evaluating the specific needs of the system, engineers and designers can select the most appropriate spacer coupling to ensure efficient power transmission, reduce wear on connected equipment, and enhance overall system performance and reliability.
editor by CX 2023-08-03